Grafotronic

Grafotronic DCL2 | Modular Finishing

The new DCL2 Modular Finishing is a fully modular converting line made for production of blanks and finishing of preprinted labels. This machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance to cut downtime to a minimum. The concept is future safe and you can add a new module in only 8 hours.

HIGHLIGHTS:

Unwind module:

  • Unwind 800 mm [31,5″]/ 1000 mm [39″] with active brake system
  • Web-guide with line guide sensor
  • Reel lift for heavy rolls
  • Corona system
  • Web cleaner
  • Web de-curler. Automated

Flexo print modules:

  • Flexo printing module rotary with UV / IR Dryer
  • Re-register drive for over printing / in setting
  • Chill roller for film/heat sensitive materials
  • Lamination systems

Die cutting modules:

  • Rotary die cutting with servo register systems
  • Q-LOAD Quick change front load die head system
  • Contact matrix waste rewind (snowball type) incl. back score unit
  • K&B Gapmaster with pressure control and oiling system
  • Adaptation of Standard die head to accept other tooling libraries
  • Servo driven Sheeter with conveyor table

Slitting system:

  • Shear cut slitting system (split version)
  • WIFI-SLITTING Automatic knife positioning. Set up time 15 seconds
  • Razor Blade slitting station
  • Crush cut station
  • Auto set or manual under/back scorer

Rewind modules:

  • Servo driven rewind module for rolls up to 2×600 mm [2×24″]
  • Semi-automatic turret rewinder with AUTOCUT automatic web cutting
  • Non-stop buffer module incl. additional ultrasonic web guide
  • Servo Driven Fully Automatic Turret Module. For rolls up to 4×350 mm [4×14″]

Rewind shafts:

  • With the new Q-SHAFT you turn 1 handle 180 degrees
  • Q-SHAFT is quick, easy and hassle free

 

TECHNICAL SPECIFICATIONS:

  • Web widths: 350 mm / 450 mm / 550 mm [14″ / 18″ / 22″]
  • Max. speed rotary: 250 m/min [xxx ft/min]
  • Max. speed rotary in register: 200 m/min [xxx ft/min]
  • Drive system: Servo
  • Unwind diameter: 800 / 1000 mm [31,5″ / 39″]
  • Rewind diameter: 600 mm [24″]